2019 Healthiest Maryland Business Gold Award | Hub Labels, Inc

Hub Labels Honored for Worksite Wellness Achievements

On Friday, June 7, Hub Labels, Inc was recognized by Healthiest Maryland Businesses as a Gold level recipient of the Wellness at Work awards. The Wellness at Work awards took place at the 10th annual Maryland Workplace Health & Wellness Symposium in Baltimore, Maryland.

The Wellness at Work awards are sponsored by Healthiest Maryland Businesses, the State’s initiative to support healthy workplaces. Any Maryland employer who is a member of Healthiest Maryland Businesses is eligible to apply, and there is no cost to be a member. Recognition criteria are based on the CDC’s Workplace Health Model and applicants are asked to describe activities and share examples of policies and tools developed and utilized in the four areas of assessment, planning and management, implementation, and evaluation. Employers may earn a Gold, Silver, Bronze, or On the Path award based on their activities to establish leadership support for wellness, create wellness committees, survey the needs and interests of their employees, set health improvement goals, and develop monitoring tools to track their outcomes over time. A complete list of businesses recognized at this year’s Wellness at Work awards can be found at the Maryland Healthiest Business website.

Launched in 2010 and based at the Maryland Department of Health, Healthiest Maryland Businesses helps businesses create customized wellness plans, set wellness goals, and monitor progress. To learn more about Healthiest Maryland Businesses services or membership, visit the Maryland Healthiest Business website.

SHARP Certification

Maryland SHARP Certification

Hagerstown, MD – Hub Labels, Inc has been awarded the Maryland Safety and Health Achievement Recognition program (SHARP) certification, making it the forth business in the state of Maryland to pass the rigorous standards needed to become SHARP certified. With this certification, Hub Labels has demonstrated a commitment and dedication to go above and beyond normal safety requirements through continual ongoing efforts.

“There were a total of 58 attributes that we had to ensure we followed and the path to certification took just under 1 year to achieve”, commented Jesse Hood, Hub Labels Continuous Improvement and Safety Manager. “We are really proud of our employees and management who took the necessary steps to ensure Hub Labels is one of the safest places to work in Maryland. It required we look at everything, from our policies and procedures, to the labeling of every ink bottle. This was definitely a team effort.”

To tackle the SHARP certification requirements, Hub Labels worked with MOSH to help ensure all requirements were met. This included an industrial hygienist and a general hazard analyst who brought any and all safety concerns, no matter the size, to the attention of management to ensure any issue was addressed. “It was a rigorous and long process but so worth our efforts. My crew really stepped up their game and were open to the process of examining how we do business and making improvements to ensure we met this goal to become SHARP certified”, says John Potterfield, the Operations Manager at Hub Labels. “We asked each of our employees to be involved in this process and they continue to be involved in our ongoing efforts to ensure every employee and visitor is safe when they enter our printing press facility.” In fact, 15% of all Hub Label employees are involved in the safety committee who meet on a monthly basis ensure safety is always top-of-mind.

Hub Labels, Inc has been at the forefront of advances in the label printing manufacturing, having been among the first to introduce four-color process, computer-to-plate technology, digital printing, servo-driven presses, linerless labels and many other innovations. Hub Labels, Inc produces 1200 print resolution with a 7-color extended gamut that achieves the highest quality in the print industry. Hub also is celebrating being G7 and GMI certified which shows their expertise in color matching and print quality.

To learn more about the Maryland SHARP program and MOSH consultation services, visit the Maryland Department of Labor, Licensing and Regulation website.

GMI G7 Certified Printer

G7 GMI Certifications

Hagerstown, MD – Hub Labels, Inc announced that it has achieved the GMI and G7® Master Facility Qualification of its integrated color management system for producing digital durable labels at its plant in Hagerstown, MD.

GMI and G7 are the leading industry standards and methodologies in controlling color and achieve consistent, desired outputs. Achieving both certifications requires an expert understanding of color, quality control and machine calibration.

G7® is an industry-leading set of specifications from Idealliance® for achieving visual similarity across all print processes. It is a global standard widely used to measure the color accuracy on any output device. G7 Master Status indicates that the facility has calibrated certain equipment and systems to G7 gray balance and neutral tone curves and is capable of delivering G7 proofs and print products.

“We are extremely proud of our team for achieving G7 Master Qualification. Quality and repeat- ability are vital to our customers,” says Thomas Dahbura, Owner of Hub Labels, Inc. “Our commitment to the G7 methodology is just one example of how we’re maximizing our performance for the benefit of our customers.”

Hub Labels joins a select group of global print service providers who have successfully completed training, examination and qualification process of their print production processes, validating their capabilities to the highest level of global industry standards and specifications. The implementation of the GMI and G7 methodology enables printers to reproduce a visually similar appearance across all printing types and substrates along with improving process control and production efficiency.

“We applaud Hub Labels, Inc for utilizing the G7 Master Program to assure consistency and quality in their proofing, brand color management and print processes,” commented Timothy Baechle, for Idealliance. “G7 Master Qualification demonstrates a level of control and expertise that places Hub Labels, Inc at the top of their field. We applaud their leadership, commitment and support of the G7 Master Qualification Program.”

Hub Labels, Inc has been at the forefront of advances in the label printing industry, having been among the first to introduce four-color process, computer-to-plate technology, digital printing, servo-driven presses and many other innovations. Hub Labels, Inc produces 1200 print resolution with a 7-color extended gamut that achieves the highest quality in the print industry.

To learn more about how Hub Labels, Inc achieved the G7 and GMI certifications, you can read more from the official Nazdar/Hub press release.

Idealliance® is dedicated to guiding media production best practices, specifications, and standards, worldwide. Visit the Idealliance® website to learn more about G7 Master Qualification.

GMI or Graphic Measures International, enables brand owners to hold printing and packaging facilities to measurable standards including structure, graphics and print quality, as well as other characteristics that are crucial to brand integrity. Learn more about the GMI standards and best practices.

Hub Labels Celebrates The 10 Year Anniversary of Linerless Labels

Celebrating 10 Years in Linerless

Hub Labels, Inc was the first to introduce the Ravenwood Packaging Linerless Label Solution to the United States in 2009. Ten years later, Hub Labels has seen tremendous growth in the linerless market as companies seek ways to increase sustainability and efficiency advantages.

When Hub Labels, Inc decided to incorporate linerless labels into their portfolio, the label was unproven in the North American market but was a great success in Europe for years. Thomas Dahbura, president of Hub Labels, Inc, saw the potential for the technology and its ability to provide a “green” label solution, as linerless labels produce zero waste during the die cutting process and there is no liner backing to end up in a landfill. Linerless labels are made by strategically placed adhesive strips on the underside of the label. To ensure the labels do not stick together when placed on a roll, the label face has a release coating that prevent the labels from sticking to one another. In the application line, the labels are guillotine-cut before being applied to the package.

No liner also equates to:
• Less reel weight
• Reduced shipping costs
• Reduced inventory space
• Less materials needed when producing labels
• Reduced down-time due to roll changes
• Elimination of downtime due to troubleshoot liners breaking and tension points

Traditionally, a product may have multiple labels including a face label, a bottom ingredients labels, and additional store labels. These labels cover up what is being purchased and get plastered all over a package haphazardly. By going linerless, more of the product can shine through the packaging and can increases confidence that a product is fresh and healthy for consumption. Interestingly, this one label approach has also increased the marketing potential of a package. Labels are no longer restricted to the top and bottom of the package and can now wrap entirely around a product to create a 360° brand that can be seen on the shelf no matter how it is displayed. There is also the additional benefit of having the ability to print on both sides of the label (reverse-side printing) which increases the brand’s ability to connect to a consumer.

Some of the advantages of linerless labels include:
• Full color, high-end graphics
• Option to print on the back side of the label (reverse-side printing)
• Less waste due to no liner, no die cut waste and optimum adhesive placement
• No wet glue in production
• Less risk to slip-fall injury from liner waste
• Thermal transfer variable print ability (such as bar codes, weights, price and item name) at time of application

Linerless labels have proven to be a great solution for the protein sectors, including meat, chicken and fish but as consumers demands has shifted towards more healthier options and on-the-go packaging, linerless has seen a boom in produce and bakery goods. Linerless labels are now found in every supermarket across the United States and Hub Labels, Inc continues to be at the forefront of the linerless revolution.

Download our whitepaper on GOING LINERLESS.

Hub Hosts MWCC

Hub Labels Hosts MWCC Quarterly Conference

Hub Labels hosted the Quarterly Conference of the Maryland World Class Consortia (MWCC) on March 6th at their facility in Hagerstown, Maryland. The MWCC is a non‐profit organization built and sustained through the involvement of state and local government, expert practitioners and service providers, and a diverse collection of member companies (manufacturing, aerospace and defense, engineering, financial service firms, health care providers, commercial and food products, and many others). With a focus on lean business practices, participation in the MWCC enables businesses to share experiences, leverage the power of support networks, learn from peers and accelerate cultural transformation.

Jesse Hood, Hub Labels’ Continuous Improvement Manager, talked to the attendees about a project initiated to boost employee engagement – the Shingo Insight Assessment – a tool that measures an organization’s culture. Michael Myers of the Business Improvement Group presented on his experience with Toyota Kata. The presentations provided great insight into the challenges and exciting growth in the manufacturing industry. By coming together and sharing experiences, members are able to find innovative solutions to common problems that they can use when they go back to their facilities. The goal is to change the culture and perception of how companies do business from an old, antiquated thinking to a modern, lean and green approach.

After the presentations, attendees of the MWCC meeting were invited to take a tour of Hub Labels’ 110,000 square foot facility. Hub Labels takes great pride in embracing lean manufacturing through the use of eco‐friendly water‐based and UV inks, recycling of a liner paper waste and decreasing their environmental impact and carbon footprint.

To learn more about the Maryland World Class Consortia, please visit their website.

Linerless & Pressure Sensitive Label MPS EF 430 Press

Hub Labels installs a MPS press for Linerless Labels

Hub Labels installed a MPS EF 430 printing press, which is mainly used for linerless labels application, in the spring of 2018. Only two companies in the United States are offering this more environmentally friendly label solution to their customers.

Hub Labels, Inc. introduced linerless labels to the US Markets in the 2009. Linerless provides many of the same benefits as self-adhesive labeling but with many additional benefits including improved efficiencies, volume applications and environmental advantages because they do not use label liners.

Standard linerless labels are available in silicone coated paper, board or synthetic materials. The semi-adhesive label format partially adheres to a pack through a series of strategically placed glue strips. Label facestocks are then supplied without liners. This leads to a reduction of reel weight by up to 40%, which means less weight waste, storage area and fewer reel changeovers.

In February 2018, the family-owned company decided to invest in a MPS EF 430 for printing linerless labels and ps labels and since installation, the company has seen significant improvements in quality and speed when running linerless on the press. The MPS EF is an automated multi-substrate flexographic press, specially designed to print labels and flexible packaging on a range of substrates. The addition of the EF will provide Hub Labels, Inc. with flexibility through its ability to print a range of substrates including thin film, paper, shrink sleeves and flexible packaging.

“MPS and the Hub Labels teams collaborated months before the actual installation of the press. We reviewed out timelines and clearly communicated our expectations to each other”, comments Hub Labels president Thomas Dahbura on the cooperation with the press manufacturer. “We had the press shipped to us from overseas and ran into some delays caused by a winter storm, but both MPS and Hub Labels were flexible and reacted professionally to the delay. MPS worked more than 12 hours a day to get back on track and finish on schedule.”

The sale was led by Michael Weyermann, area sales manager at MPS Systems North America. Weyermann comments: “We are glad to see that Hub Labels was convinced by the MPS quality and the flexibility of the EF press. This press offers them new capabilities in the high-speed production of various substrates, especially the production of sustainable, environmentally friendly linerless labels.”

Thomas Dahbura sees further growth potential on the newer applications. “Linerless is not only more sustainable due to the overall packaging savings. It can also be used for products such as poultry, meat, seafood, produce, bakery items and more. We are very excited to offer this new option to our customers to help them grow their brand with us” states Dahbura. “The addition of this press complements the current full service, one-stop solution to existing customers as well as nurturing new customers, especially in the linerless label market by offering a wider web and unsupported film printing solutions.”

Hub Labels, Inc., manufacturer of pressure-sensitive and linerless labels is located in Hagerstown, Maryland. On February 21st of 2018, Hub Labels celebrated the new MPS EF press with a ribbon cutting ceremony at their facility that featured the MPS EF 430 printing press running local business, Perdue Farms’, linerless labels. Hub Labels‘ pressure sensitive labels manufacture many regional and national brand names and can be found in over 70% of households mid-atlantic region.

Hub Labels Hosts International Visitors

We hosted some of Heidelberg’s customers from Japan to showcase the Gallus Labelfire 340! The customers really enjoyed seeing the latest digital printing technology and learning how it’s raising the bar in label printing with best-in-class 1200 dpi image quality, digital white, color enhanced cold foil, variable printing and much more!

Watch this video to learn more about HUB Labels and our Labelfire at Heildelberg Connect.

Perdue Chicken Linerless Labels

Hub celebrates business with Perdue Farms

Representatives from Perdue Farms and Hub Labels gathered Wednesday for a ribbon-cutting ceremony celebrating their new business relationship. Written by Katiann Marshall, Originally Published:

Hub Labels of Hagerstown celebrated the addition of a new press Wednesday morning due to its new business with Perdue Farms.

Thomas Dahbura, president of Hub Labels, said the relationship between the company, a custom manufacturer of pressure-sensitive and linerless labels, and Perdue is part of its new business strategy of doing business with other Maryland companies.

“Perdue is a Maryland company and for years, we’ve wanted to do business with Perdue and this opportunity allows us to,” Dahbura said.

Hub Labels’ 110,000-square-foot facility is off Shawley Drive in Hagerstown.

Perdue Farms is the parent company of Perdue Foods and Perdue AgriBusiness, based in Salisbury, Maryland. Perdue Foods is a major chicken, turkey and pork processing company in the United States.

This launch from Hub Labels is known as the “Made in Maryland” campaign.

“Maryland businesses doing business with other Maryland businesses,” Dahbura said. “There’s a sense of pride about being a Maryland company. So instead of buying something from Indiana or Texas, why not do business locally.”

Linerless labels are pressure-sensitive labels that do not have a liner or backing paper. The labels are wound on a roll that has had a release coating applied to the front of the face stock to prevent the adhesive from sticking on the label below.

This technology is a new project for Perdue, according to Dahbura.

“It’s new packaging technology rollout for Perdue, so there’s a lot of cool pieces of innovation here with this. We’re using linerless labels and Perdue is using this technology called vacuum seal, vacuum pack. That preserves the product for a longer period of time. The only way to decorate it is by using linerless labels,” Dahbura said.

Hub Labels is one of two companies in the U.S. that produces linerless labels and was the first company in the country to use that technology, according to Dahbura. He said he is happy to see the new technology starting to take off.

“It has started to come to fruition. You’ve got companies like Perdue using it … a lot of fish companies, Blue Apron. … A lot of companies are starting to adopt it,” Dahbura said. “When you get a company like Perdue to adopt this technology, it’s legitimizing the technology. It’s mainstream now. It has taken us about seven years to line this sort of business up because not a lot of people knew about it.”

Dahbura said the partnership between his company and Perdue will allow Hub Labels to add additional presses.

“When we talked to Perdue about their growth strategy, they are looking at expanding this product line, expanding the use of linerless, so this is going to be one of three presses that we are able to justify the investment in because of Perdue,” Dahbura said.

Hub Labels wins TLMI Flexography Awards

Hub Labels, Inc. Wins Three Awards at Annual TLMI Competition  

Hub Labels, a custom manufacturer of pressure sensitive labels in Hagerstown, Maryland was recently presented with three awards from The Annual TLMI Competition held in Scottsdale, AZ. Hub Labels was recognized with the 2017 Environmental Leadership Award and two digital print awards.

The 2017 Environmental Leadership Award recognizes both a converter and a supplier member each year that consistently demonstrates a commitment to progressive environmental practices across a range of areas. These areas include solid waste reduction, recycling, waste or energy recovery, the implementation of new ‘clean’ technology and/or processes, and the implementation of an education program.
Hub Labels became Project L.I.F.E. certified in 2012 through TLMI and have been committed to finding cost effective ways to help reduce their environmental footprint since. As a result of the certification process, Hub Labels created a Project L.I.F.E. team that is charged with managing as well as implementing environmental projects and efforts. Hub Labels has since effectively targeted and reduced waste, water usage and vehicle gas emissions.

Hub Labels utilizes every employee in the organization to help work towards a more sustainable environmentally friendly company. Through Project L.I.F.E. and LEAN Manufacturing practices they strive to be an environmentally-friendly leader in the industry. They do this by believing that “We Think Differently” is more than just a motto, it is a way of life that their employees are committed to everyday.
In addition, to winning the Environmental Leadership Award at the 2017 TLMI Annual Meeting, Hub Labels was also presented with two label awards. They received a 1st place award in the Wine and Spirits category for Digital Printing/Ink Jet. The second award was 1st place in Digital Printing/Ink Jet – Color Process Prime. Both of these awards aim to recognize innovative printing and technical achievement. The competition recognizes and honors the finest efforts of their converter members throughout the previous 12-month period. ‘As an active leader in the industry, we are very excited to be recognized for our printing capabilities,’ said Thomas Dahbura, President of Hub Labels. ‘I am extremely proud of how well our team works together to produce our high-quality products, we wouldn’t be where we are today without each of our dedicated team members.  

Hub Labels Wins 2017 TLMI Wine Label Award

2017 TLMI Annual Awards Competition

We are proud 1st place winners of the 2017 Annual TLMI Awards Competition! We placed 1st in the Wine & Spirits category and the digital printing category with our submissions from Coyote Moon and Grimm Ales.

The TLMI Annual Awards Competition aims to stimulate innovative printing and to recognize technical achievement in all areas of the narrow web industry, including tags and labels, cartons, flexible packaging, non-woven pressure-sensitives and more. The competition recognizes and honors the finest efforts of converter members throughout the previous12-month period.